Machining Performance of Aluminium 7075 Composite: A Grey Based Taguchi Concept
Diptikanta Das1, Bharat Chandra Routara2, Basanta Kumar Nanda3, Soham Chakraborty4

1Diptikanta Das, School of Mechanical Engineering, KIIT Deemed to be University, Bhubaneswar, India. Email:
2Bharat Chandra Routara*, School of Mechanical Engineering, KIIT Deemed to be University, Bhubaneswar, India.
3Basanta Kumar Nanda, School of Mechanical Engineering, KIIT Deemed to be University, Bhubaneswar, India.
4Soham Chakraborty, School of Mechanical Engineering, KIIT Deemed to be University, Bhubaneswar, India.  

Manuscript received on November 12, 2019. | Revised Manuscript received on 24 November, 2019. | Manuscript published on December 10, 2019. | PP: 81-92 | Volume-9 Issue-2, December 2019. | Retrieval Number: A4964119119/2019©BEIESP | DOI: 10.35940/ijitee.A4964.129219
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© The Authors. Blue Eyes Intelligence Engineering and Sciences Publication (BEIESP). This is an open access article under the CC-BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)

Abstract: Irregular particulates of Silicon carbide (SiCp) augmented aluminium 7075 metal matrix composite (MMC) was processed by vortex route of stir casting. Homogeneous dispersion of the reinforcement was verified by metallurgical microscope. Machining performance of the synthesized MMC was investigated during turning, considering surface roughness, cutting temperature, tool flank wear and material removal rate as performance criteria. The chips formed during the turning trials were also analyzed. The machining quality targets were optimized simultaneously through grey relational analysis (GRA) based Taguchi method, which resulted that the optimal combination of parametric levels was 154 m.min-1 , 0.04 mm.rev-1 and 0.1 mm of cutting speed (V), feed (f) and cutting depth (d), respectively. Mathematical models were then generated for the individual responses using response surface method, followed by verification of their adequacy. 
Keywords: Composite, Grey Relational Analysis, Response Surface Model, Turning
Scope of the Article: Composite Materials