Optimization of Process Parameters During Electrochemical Machining
Aakash1, S.S. Banwait2

1Aakash*, Mechanical Engineering Department, National Institute of Technical Teachers Training and Research, Chandigarh, India.
2Dr. S.S. Banwait, Mechanical Engineering Department, National Institute of Technical Teachers Training and Research, Chandigarh, India. 

Manuscript received on September 16, 2019. | Revised Manuscript received on 25 September, 2019. | Manuscript published on October 10, 2019. | PP: 2683-2687 | Volume-8 Issue-12, October 2019. | Retrieval Number: L25251081219/2019©BEIESP | DOI: 10.35940/ijitee.L2525.1081219
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Abstract: Electrochemical machining is one of the most efficient machining processes due to its ability to produce completely stress-free machined components without any need of further finishing process. However, the right understanding of the effects of key factors during machining of various materials is very important to carry out the machining. It is one of the most efficient way of cutting present in modern era. This present paper deals with the electrochemical machining of Nimonic 80A. Design of the experiments are done by using response surface methodology to study the material removal rate and surface roughness. Process parameters such as voltage, tool feed rate, inter-electrode gap and electrolyte concentration has been optimized by using the ANOVA. The regression models are developed to be used as predictive tools. The confirmation test was conducted to validate the results achieved by GRA approach. This research work helps the industrialist for selecting parameters to attain desired outputs.
Keywords: Electrochemical Machining, ECM, Faraday’s Law, Electrolyte, Anodic Dissolution, Nimonic 80A.
Scope of the Article: Design Optimization of Structures